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A shop floor with a person standing in front of a shelf filled with food and beverage products.
REAL-WORLD APPLICATION

Increase shop floor visibility for batch production

Manufacturers need complete visibility into how their equipment is performing and whether batches are being produced correctly. Siemens provides sophisticated batch reporting with complete production history replay and track and trace features to respond quickly if something happens to a batch.

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A transparent container with food or beverage inside, possibly undergoing batch processing.

Challenge

To comply with quality regulations, batches must be properly documented. Quickly identifying the root cause of a quality issue is critical to preventing future quality problems.

Solution

Rely on a standardized, customizable solution for greater transparency of batch manufacturing processes. Use SISTAR and BRAUMAT from the Siemens Xcelerator portfolio to unlock insights with comprehensive batch reports.

Efficiently identify and resolve problems

Track materials and final products seamlessly throughout the entire production journey to provide transparency and traceability. Gain access to historical process data directly from the HMI operator screen with SCADA-based batch processing, providing valuable context for informed decision-making. SISTAR and BRAUMAT integrate seamlessly with MES systems through a defined API, facilitating efficient data import and export.

A graphic showing a food and beverage company's transparency and standardized flexible use case.

Standardized and flexible reports

Gain full visibility into production efficiency and all batches produced, at any time. Access all relevant data quickly whenever documentation is needed.

A diagram showing the use of transparency and efficiency in problem identification for food and beverage industries.

Efficient problem identification

Data from all process screens is recorded and can be played back through the standard user interface. This makes it easy to find the root cause of a quality problem.

A graphic showing a food and beverage company's use case for transparency and optimal integration.

Optimal integration with existing IT landscape

Easily integrate the system with third-party IT systems through standardized databases and interfaces.

Case study

State-of-the-art brewing and baking

STAMAG modernized and further developed production with the help of Siemens technology, resulting in a high-tech plant for the production of baking ingredients and a new, highly automated malting plant.

Have any questions?

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