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Keep up with IEC control cabinet standards

The basic safety standards IEC 60204‑1 for electrical equipment in machines and IEC 61439 for low-voltage switchgear assemblies are essential for electrical designers and manufacturers of control cabinets. We keep you up to date and offer a wealth of tools to assist you with meeting these standards.

Understand the scope of IEC 60204‑1 and IEC 61439‑1/2

A number of standards apply when you’re building control cabinets for machines. IEC 60204‑1 is the relevant starting point, but control cabinet builders also need to ensure the electrical safety of the control panel to the best of their ability. That’s why we recommend a risk analysis – which is also required under the relevant directives for the European market. If more risks are identified that the manufacturer believes aren’t covered by IEC 60204‑1, IEC 61439‑1/2 and other standards may be consulted for additional design assistance.

The German Commission for Electrical, Electronic, and Information Technologies of DIN and VDE (DKE) has published a statement to help identify the areas of application of IEC 60204‑1 and IEC 61439‑1/2.

A schematic industrial facility highlights the applicability ranges of two relevant standards: IEC 60204-1 for the electrical equipment of machines within the installation, and IEC 61439-1/2 for low-voltage control cabinet and switchgear assemblies, particularly switchboards and distribution panels.
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Proven safety for electrical equipment of machines

An especially important standard for control panels that are part of a machine is the basic safety standard IEC 60204‑1, “Safety of machinery – Electrical equipment of machinery – Part 1: General requirements for the electrical equipment of machines.” The International Electrotechnical Commission is constantly refining this standard to reflect the current state of the art. It’s been transposed into national guidelines in many countries around the world.

The new version of IEC 60204, published at the end of 2016, also applies to Germany via the new version of DIN EN 60204‑1, which was published in June 2019.

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Scope of application of IEC 60204-1

  • Applies to the use of electronic equipment and systems for machines
  • Starts at the point of connection between the electrical equipment used in the machine and the grid
  • Relates to control cabinets with rated voltages of up to 1,000 V AC and 1,500 V DC

Design safe, IEC-compliant control cabinets

The normative and legal framework plays a key role in the design stage of an industrial control cabinet. The technical risk assessment is mandatory, and it needs to be included with the technical documentation. Our convenient tools reduce much of your workload in this area and ensure that temperature rise verification, short-circuit verification, and the assessment of electromagnetic compatibility are always standard-compliant, reliable, and extremely efficient.

Just as the technology is always being refined, the relevant standards and directives governing control cabinets are also subject to regular updates. A revised version of IEC 60204‑1 (Electrical Equipment of Machines) was published in late 2016. New EU Directives were transposed into national legislation before the end of 2016. We always advise you in real time of important new developments and their impact on your day-to-day activities.

Fulfill IEC documentation requirements with ease

A risk analysis and assessment is a part of the conformity assessment procedure. This isn’t a substitute for the risk analysis and assessment performed under the Machinery Directive, but it’s also required. “Reasonably foreseeable” operating errors must also be considered and documented. To perform the risk analysis within the scope of the directive, the European Committee for Electrotechnical Standardization (CENELEC) offers the CENELEC Guide 32 as a support for safety-related risk assessment and risk reduction for low-voltage equipment.

Electrical Designer software

Engineering tool for standard-compliant dimensioning

The Electrical Designer is a free function in the TIA Selection Tool for easy design and dimensioning of IEC-compliant control cabinets. It automatically calculates switchgear, protection devices, cable cross-sections and short-circuit values per IEC 60204-1 in seconds – and generates complete, standards-compliant documentation at the push of a button. Standards compliance is calculated, not interpreted.

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Practical knowledge for control cabinet design

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