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REAL-WORLD APPLICATION

AI-based data analytics in automotive welding

Detect and correct faulty body shop clamps before they cause automotive production problems. Siemens AI-based predictive maintenance solves issues as they arise — instead of relying on experts to make costly emergency repairs.

Automotive welding assembly line with workers in protective gear performing precision manufacturing tasks.

Challenge

What are the major challenges for a predictive maintenance of clamps in a body shop?

  • Maintenance relies on fixed intervals, limiting clamp life-cycle utilization.
  • Identifying clamp anomalies is time-consuming, especially when the root cause is uncertain.
  • Dispatching experts without clear problem identification leads to significant delays and complicates the maintenance process.

Solution

AI based solution enhances maintenance by detecting faults and boosting OEE

  • AI based system solution distinguishes between normal and abnormal clamp operation.
  • It identifies failure areas for maintenance and enables predictive maintenance, boosting availability, performance, and Overall Equipment Effectiveness (OEE).
  • Prompt responses to detected clamp faults help reduce unplanned downtimes.

Boost automotive equipment performance

Increase Overall Equipment Effectiveness (OEE) across your body shop floor with Siemens predictive maintenance. With automated inspections and prompt maintenance for clamp faults, you can extend equipment lifecycles, lighten technician workloads and minimise production downtime.

A professional welder working in an automotive factory, wearing a welding mask and protective gear, welding a metal part.
A welding icon with a car and welding tools in the background.

Predict faults accurately

Detect abnormal clamp operation with Siemens AI-based systems, so you can address faults before they cause unplanned downtime.

An icon representing automotive welding automation with a welding torch and a robotic arm.

Automate maintenance efforts

Lighten maintenance loads with Siemens predictive maintenance solutions to inspect welding quality and schedule automatic maintenance.

A welding icon with a car and a factory in the background.

Maximise body shop efficiency

Boost your Overall Equipment Effectiveness (OEE) across production lines, detecting and fixing faults early to optimise equipment lifecycles.

Have any questions?

Let’s chat. Get in touch and we will help you figure out the best place to start.