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REAL-WORLD APPLICATION

Predictive maintenance for power supply

Predictive maintenance for power supply uses condition monitoring and analytics to improve reliability, reduce downtime, and optimize maintenance.

Person holding a tablet in a factory setting

Challenge

What are the major challenges in the power supply of industrial assembly lines?

  • Power supply of several systems in the line appears sporadic due to unexpected increases and fluctuations
  • Potential for significant equipment damage due to high-voltage power issues
  • Difficulty in identifying the root cause of power fluctuations without additional monitoring

Solution

Enhanced reliability for the assembly lines through predictive maintenance and AI

  • App analyzes the power supply, detects high-voltage fluctuations and alerts your maintenance technicians
  • Further power monitoring equipment can be installed to trace the issue
  • Faulty power transformer can be replaced beforehand e.g., within a planed maintenance cycle to avoid unexpected downtime

Benefits

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Increased power stability

Predictive maintenance enables increased power stability across the site, preventing downstream equipment issues.

An icon representing reduced engineering costs with a downward arrow and a percentage sign.

Lower maintenance cost

Proactive maintenance prevents more severe equipment damage.

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Enhanced reliability

Enhanced operational reliability through early detection and targeted intervention.

CASE STUDY

Global automotive manufacturer

Conveyor systems with robots handling car parts in a car factory.

Senseye Predictive Maintenance increases OEE

Results: This manufacturer expanded their predictive maintenance capability across their global production sites.

  • Tens of millions in saved downtime
  • Rapid return on investment of less than 3 months
  • Up to 6 months advance warning of machine failure
  • Reduction in preventive maintenance and secondary activities
  • Year-on-year OEE improvements

Have any questions?

Let’s chat. Reach out and we will help you figure out the best place to start.