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CHYTRÁ TOVÁRNA

Revoluční stavba domů s využitím řešení Siemens

Autor: Mikael Hedberg, zakladatel a generální ředitel, ADMARES

Poznámka redakce: Toto je příspěvek hosta Mikaela Hedberga na základě jeho nedávného vystoupení v podcastu Optimistické vyhlídky, který zdůrazňuje, jak technologie Siemens transformují schopnosti našich zákazníků, aby poháněli inovace a zcela měnili průmyslová odvětví.

Lidstvo čelí globálnímu problému s bydlením: Podle OSN postrádá 1,6 miliardy lidí na celém světě dostupné bydlení a do roku 2030 by se toto číslo mohlo zvýšit na 3 miliardy. Nic tuto mezeru ve skutečnosti neřeší.

Konec konců může být velmi obtížné kontrolovat čas, náklady a kvalitu výstavby domů. Navíc jsou projekty hodně exponovány externím rizikům, jako je počasí, které nelze řídit.

Moje zkušenosti sahají až do začátku 90. let 20. století. Stavba lodí mě naučila, jak maximalizovat výrobu mimo závod pomocí modulárních řešení, která lze dodat do loděnice k montáži. Lodě jsou jako plovoucí města a toto odvětví se brzy naučilo, jak industrializovat složitost za konkurenceschopné náklady.

Před deseti lety, když jsem založil novou společnost s názvem ADMARES, která se zaměřovala na globální stavební projekty na pevnině, jsem si rychle všiml zásadního rozdílu oproti stavbě lodí: Stavba je fragmentovaná a na každém projektu se podílí nespočet hráčů. Většina práce se provádí ručně a spoléhá se na kvalifikovanou stavební práci, u které je obtížné kontrolovat kvalitu a dostupnost. Navíc náklady na výstavbu neustále rostou.

Tyto faktory formovaly misi ADMARES: zcela eliminovat staveniště výrobou domů prostřednictvím tovární výroby a náš závazek k digitalizaci. Naším cílem je zlepšit dostupnost bydlení a životní prostředí, nejen změnit způsob, jakým se domy staví. Moje společnost investovala do vývoje technologií, které to umožňují, takže jediné, co se na místě staví, jsou základy budovy.

Průlom: Čas 22,5 minuty na jednu budovu

Když jsem začal s představou ADMARES, uvědomil jsem si, že velkým problémem stavebnictví je, že je to poslední odvětví, které staví věci ručně. Ruční stavění vyžaduje kvalifikovanou stavební pracovní sílu, a přesto se odvětví potýká s neustálým úbytkem této kvalifikované pracovní síly. Mladí lidé se do stavebnictví nepouštějí, zatímco všichni kvalifikovaní lidé odcházejí do důchodu. Tento masivní nedostatek stavebních pracovníků, zároveň s potřebou dostupnějších domů, neustále zvyšuje náklady na výstavbu.

Prvním velkým krokem pro ADMARES bylo navrhnout továrnu na výrobu modulárních domů, ale v době, kdy jsem společnost zakládal, ve stavebnictví neexistovaly odborné znalosti pro takovou výrobu. Automatizace a robotizace nebyly součástí DNA tohoto odvětví. V roce 2018 se ADMARES obrátil na Porsche Consulting, projektanty nejmodernější loděnice na světě v Německu, která vyrábí výletní lodě výhradně uvnitř na montážní lince, aby nám pomohli navrhnout první koncept chytré továrny pro výstavbu domů.

V roce 2019 nám společnost MHP – A Porsche Company pomohla vybudovat digitalizační architekturu v naší továrně a následně jsme zavedli různé technologie Siemens. Do roku 2022 podepsala společnost ADMARES strategické partnerství se společností Siemens a do roku 2023 měla ADMARES v továrně zřízených všech 26 výrobních linek a logistických systémů – digitálně orientovanou, automatizovanou a „zelenou“ chytrou továrnu.

The breakthrough: Take time of 22.5 minutes per building unit

As I began to conceive of ADMARES, I realized that the big problem in construction is that it's the last industry building things by hand. Building by hand requires skilled construction labor, and yet the industry faces a continuous decrease in that skilled labor. Young people are not going into construction while all the skilled people are retiring. This massive shortage of construction labor at the same time we need more affordable homes continually drives up the cost of construction.

The first big step for ADMARES was to design a factory to produce modular homes, but at the time I was first organizing the company, the expertise for such production did not exist in the construction industry. Automation and robotization were not part of that industry’s DNA. In 2018 ADMARES turned to Porsche Consulting, designers of the world’s most advanced shipyard in Germany, producing cruise ships entirely indoors on an assembly line, to help us design the first smart-factory concept for home building.

In 2019, MHP–A Porsche Company helped us build the digitalization architecture in our factory, and we then introduced various Siemens technologies. By 2022, ADMARES had signed a strategic partnership with Siemens, and by 2023, ADMARES had all 26 production lines and logistics systems set up within the factory—a digital-first, automated, greenfield smart factory, making ADMARES a Digital Enterprise.

ADAMARES blueprint image

Siemens enables detailed Digital Twin visualizations of homes, including HVAC systems, so that ADMARES can design and validate modular house parts before any production occurs.

A quantum leap: How a small company can scale through digitalization and Industrial AI

The standard software used in today’s construction industry is not detailed enough to generate the data and designs required for automated, robotized production. In deploying all three Siemens technologies at once—automation solutions, Digital Twins, and industrial AI—ADMARES has achieved what I call a “quantum leap,” because in essence we have moved through both the Industrial Revolution and the AI revolution at the same time.

These three technologies have enabled ADMARES to turn affordable homes into products instead of construction projects. By moving from project-based construction to product-based manufacturing and combining our product technology with Siemens solutions we can now industrialize, productize, and digitize home production, achieving new levels of efficiency, precision, and innovation.

This automation brings a major advantage: our production can be deployed anywhere in the world, immediately delivering cost and scalability advantages. In our smart factory, all skilled tasks—welding, cutting, clamping, tiling, carpentry, and more—are performed by 141 robots across the 26 production lines. The modular homes are created using assembly line operators who can be trained in a matter of days, an approach requiring 95-percent fewer workers than traditional construction sites. The result: faster, safer, more efficient homebuilding resulting in high-quality, low-cost homes at scale using local raw materials and local labor, without the need for skilled construction workers or the traditional construction site that is typically full of uncontrollable variables and noise pollution.

ADMARES - topdown layout specs-1280x720

From a compact 65m² starter home to a spacious 450m² multi-bedroom family residence, Admares offers fully finished, modular homes built with premium materials and delivered at scale.

By moving from project-based construction to product-based manufacturing and combining our product technology with Siemens solutions we can now industrialize, productize, and digitize home production, achieving new levels of efficiency, precision, and innovation.
Mikael Hedberg, Founder and CEO, ADMARES

And we’re bringing these technologies to the next level. This is a very powerful tool if we need to change the product or the production. For example, if we change the home to have four windows instead of three windows, we know in a fraction of second what the cost implication is. We also know if the change will affect productivity; i.e., do we have enough capacity in the window factory to produce a fourth window without causing a bottleneck? It’s mind-blowing what we can do with the tech.

As Eryn Devola, Head of Sustainability, Siemens Digital Industries, has said, “The work that ADMARES is doing is a compelling example of how Siemens technology enables entirely new business models to emerge. . .This is the kind of industry reinvention Siemens Xcelerator was designed to make possible.”

The future is now: Digitally connected, sustainable smart homes

And Siemens tech doesn’t stop there: Because we produce homes just like products in a factory, we can integrate our smart-home software and sensors directly during manufacturing. This represents another major leap forward, as today’s homes are typically not digitally connected, so we lack complete data on how they operate, what they consume, or if there are operational problems.

The ADMARES Smart Home platform is powered by Industrial Edge from Siemens that is installed in each home. Through this system, we monitor energy and water consumption, detect leaks, track air quality, and connect all appliances, HVAC systems, and lighting to a single, user-friendly platform that can be controlled via smartphone or in-home touchscreens.

One of the biggest remaining opportunities for digitization is our homes. Given that we spend more than 50 percent of our time inside them, this is a critical space to understand and optimize. Because we produce homes as manufactured products, we can finally realize this potential. Massive amounts of operational data can now be collected, providing unprecedented insights that enable continuous improvements in home quality, efficiency, and performance worldwide.

ADMARES birdseye view-1280x720

Shifting the entire home building process to the factory relies on industrial automation, digital planning and modular series production.

The construction industry, which consumes around 40 percent of the world’s raw materials along with significant amounts of water and energy, is also one of the largest producers of CO₂ emissions. But our approach at ADMARES can transform it into an advanced manufacturing process with a dramatically lower environmental footprint. Our factory is using solar energy for production, reducing CO₂ emissions by 75 percent compared to traditional construction. Producing components to exact specifications in the factory also generates 80-percent less waste compared to traditional construction methods, because with simulations by Digital Twin there is little-to-no waste of materials.

In addition, traditional transportation needs are cut by more than 95 percent, as fully assembled homes are delivered directly on site rather than requiring numerous small daily deliveries. The necessary raw materials for production are consolidated and optimized before reaching the factory, further minimizing environmental impact and inefficiencies.

Sometimes we need to think outside the box: take an old-fashioned industry and bring it up to the digital level and the tools available through AI. We’re soon going to be doing this in Australia, as ADMARES is creating our first Australian smart factory in South-East Queensland, where we’re investing hundreds of millions and generating potentially 3,200 new jobs. We’ll put all our digital-twin and automation technology in motion here, as we continue to search for ways to innovate with productized home building for greater impact on affordable housing.

Published: January 29, 2026

ADMARES - woman on laptop-1280x720

Simulation plays a key role for Admares, especially in balancing cycle times, logistics and layout decisions.