REAL-WORLD APPLICATION

Monitor and analyze your power quality

Power quality is critical in battery manufacturing, directly impacting product quality, efficiency, and data integrity. A stable power supply for cells and components reduces downtime and scrap, supporting cost efficiency.

Challenge

Power quality issues in battery manufacturing can lead to a reduced lifespan of electrical components, production interruptions, and IT system failures. These issues result in downtime, profit loss, and additional costs related to data loss and component replacement, while putting product quality and operational efficiency at risk. Adhering to IEC / IEEE standards is essential to minimize these risks and ensure reliable battery factory operation.

Solution

Advanced power quality monitoring supports the analysis of power quality issues using comprehensive measurements across low, medium, and high voltage. With AI-supported analytics and the development of tailored solutions, power quality problems can be proactively prevented and efficiently analyzed and resolved, supporting a reliable and stable power supply.

The benefits of power quality monitoring:

Equipment Protection: Proactive detection and reaction to power anomalies protect expensive equipment from damage, avoiding costly repairs and disruptions.
Quality Assurance: Consistent power supply during production ensures the manufacture of reliable and safe batteries and their components.
Operational Efficiency: Stable power supply is essential for uninterrupted and efficient production processes, enhancing overall productivity.
Cost Savings: Focusing on reducing downtime and minimizing waste through effective power quality monitoring contributes to better financial outcomes.
Data Integrity: Stability in power supply ensures the accuracy of data within monitoring and control systems, maintaining the integrity of operational data at all times.

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How to get started

Battery Manufacturing Infrastructure Visual

Set up measurement systems

Deploy measurement devices across low, medium, and high voltage levels to capture electrical data throughout the production environment.

Enable monitoring and analysis

Implement a centralized system to monitor power conditions in real time and analyze events to detect irregularities and identify root causes.

Optimize power performance

Use insights from monitoring and analysis to implement corrective measures and continuously improve power supply stability.

System integration

Our SENTRON Powermanager software with the PQ Advisor module can operate as a standalone Power Management System (PMS) or be integrated with Desigo CC as a combined Building and Power Management solution (BMS/PMS).

Multi‑voltage measurement

Together with the SICAM Q100/Q200 power quality measuring devices and the SENTRON PAC measuring devices, we offer comprehensive measurements in low, medium, and high voltage.

Standards compliance

Alignment with IEC / IEEE standards supports reliable battery factory operation.

Kickstart your journey

Ensure a stable and reliable power supply across your battery manufacturing operations. Connect with our battery manufacturing infrastructure experts to discuss your challenges and explore tailored approaches to monitoring and improving power quality.