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A visual representation of a line graph showing performance efficiency with a blue line on a white background.
REAL-WORLD APPLICATION

Line Performance efficiency

Seamlessly capture and integrate real-time production and operation data to improve resource management, efficiency and quality. Monitor KPIs and create customized reports with advanced data collection, integration and visual analytics solutions.

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A factory floor with a tablet displaying a line performance efficiency report.

Challenge

Many existing production lines consist of mechanically coupled, stand-alone machines and extensive manual operations. A lack of data transparency leads to bottlenecks, constrained capacity and maintenance issues.

Solution

You can now achieve operational transparency by integrating your lines and plants with Siemens solutions. Our line integration concept supports a standardized approach to make all relevant processes visible on a central system.

Integrate your systems to optimize line performance

To achieve real-time production transparency, you need a system that can integrate various third-party controllers, varied standalone OEM machines, standardized data interfaces and network connections. Our solutions can help you:

  • Improve OEE
  • Optimize manufacturing capacity
  • Standardize and improve resource management
  • Improve overall plant efficiency
  • Enhance product quality
  • Make more informed decisions with agility
The image shows a bakery production line with workers performing quality control and packaging tasks.

Data capture and integration

Capture data across your existing machines and plants through SIMATIC PLC and seamlessly integrate each section using MindConnect IOT2040.

Centralized analytics and reporting

Effortlessly analyze your data with Visual Explore. Create reports by shift, day or week with centralized access to every onboarded plant, asset and machine.

Integrated IoT solution

Monitor production and operation data across locations and assets with an integrated IoT solution that enhances flexibility and agile decision making.

CASE STUDY

Caviro

A bottle of champagne with glasses on a table with a focus on performance efficiency.

A glass full of automation for Italy's largest wine producer

Results: With help from Siemens’ instrumentation and control system, Caviro guarantees the correct management of a very complex range of wines.

  • Flexible level measurement solutions
  • Continuous, real-time monitoring of the flow of wine
  • Increased efficiency in the bottling process
  • Seamless and precise weekly inventory
  • Enhanced focus on process quality

Have any questions?

Let’s chat. Reach out and we will help you figure out the best place to start.