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Consumers alert to trends rather than traditional beer drinkers: breweries have to adapt to a changing market that is also being served by an increasing number of new providers. To survive and succeed, breweries need to expand their portfolios both cost-efficiently and in line with the highest quality standards. Digitalization plays a key role in this process. It gives them the tools to be able to respond quickly, flexibly and cost-efficiently to current market demands, with no loss of quality. Digitalization makes the flood of data in breweries transparent and easy to follow: from stock receipt to shipping, from the brewing vat to management, and from product development to the glass.
The Digital Enterprise enables manufacturing companies to streamline and digitalize their entire business process, seamlessly integrating suppliers into the mix. They can begin at any point of their value chain, from product design to service, and can extend digitalization gradually, depending on their current needs.
Market analysis, formula and product design with Teamcenter (NX), SIMATIC IT R&D Suite and SIMATIC IT Interspec for the brewery industry.
Production planning and validation of production capacity for breweries with Plant Simulation; increasing efficiency and reducing time to market.
Monitoring and controlling of brewing processes with the process control system Braumat for communicaton, power supplies, controls and HMIs. Engineering for filling and packaging lines with TIA Portal.
SIMATIC IT closes the gap between product design and production and enables an economical and successful production. Planning and scheduling of raw materials, production resources and production reports.
MindSphere collects all data of production processes in a cloud solution, evaluates and interprets the data for condition monitoring, failure prediction, for process data analytics and energy management.
Siemens offers services that increase the availability and efficiency of Brewery plants. Various services improve the system transparency and help to detect defects on electrical and mechanical components before they occur. They help to reduce energy and maintenance costs - you can schedule maintenance at the right time within the production cycle.
Energy Analytics can tell you where and why you are wasting energy, as well as advice you on what measures you can take to reduce the energy consumption.
Industrial Security Services help to protect plants, systems, machines and networks against cyber threats. It is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept.
Migration of “mature” long-serving Automation Systems will prolong the life of your machines and increase productivity at reasonable costs!
Standardized virtualized systems for SIMATIC PCS 7 and SIMATIC WinCC, which covers pre-configured, ready-to-run system components, including a matching service and support offer. Four different hardware platform variants allow to scale the virtualization solution to the actual requirements.
Lifecycle cost optimization by minimizing operational and financial risks with help of transparent service costs for up to 15 years.
Find out more about the specific solutions from Siemens for breweries and the major benefits offered by digitalization.
Many of our products and solutions are already being successfully used in the food and beverage industry. Below is a selection of these applications.
Digitalization adds to handicraft art of brewing
Control of filling line with SIMATIC HMI KP300 Basic Panel and SIMATIC S7-1200 controllers
Future increase of energy efficiency based on data analytics
Tailored, affordable solutions designed for craft brewing and can be expanded as the breweries grow
Enable high-quality beer to be produced consistently, while providing the ability to easily experiment and create new beers
Automation makes operating a brewery simple, so local brewers can thrive and focus on building their businesses
Development of a global standard that’s spanned over 20 OEMs around the world
Consistent automation and controls look and feel for recipe management, path management, filling, and packaging
Operation of one of the largest fleets of laser-guided vehicles using SCALANCE Wireless
Precise measurement of beer volume in storage tanks despite strong frothing
Identifying stacked barrels in goods vehicles
Determining the most efficient way to fill the correct bottles with product
End-to-end digitalization with SIMATIC S7 and WinCC
Ideal control and display of all processes
Easy and effective recipe control
Simulating all brewery-specific components using Plant Simulation Software
Optimizing heat requirements, and electricity and water consumption
Early recognition of faults and malfunctions