Brunel supports manufacturers in optimizing production lines by identifying bottlenecks, reducing inefficiencies, and increasing throughput.
Using Siemens Plant Simulation and digital twin technology, Brunel enables customers to validate layouts, test scenarios, and minimize investment risks before making physical changes.
Create accurate digital twins of machinery, staff, and logistics for detailed analysis and testing
Test layout, scheduling, or equipment changes virtually to identify optimal solutions before implementation
Simulate energy use per machine/process to detect inefficiencies and reduce both cost and environmental impact
Plan new lines with minimal disruption by simulating and refining them before physical setup
Leverage Tecnomatix, TIA Portal, and PLC Sim Advanced for full-scale optimization across design and operation
End-to-end production line optimization using digital twins and simulation: flow, capacity, layout, and energy efficiency analysis with KPI-driven insights for productivity and sustainability gains.
Simulate and optimize food packaging lines to reduce bottlenecks, minimize changeover times, and lower energy consumption. Virtual testing supports hygienic and efficient layout planning without disrupting operations.
Use virtual models to balance assembly lines with high part variation. Simulate layout changes and shift plans to reduce downtime, speed up ramp-up, and cut emissions in automotive production.
Test and validate new machine assembly line layouts virtually. Reduce commissioning time, ensure balanced workflows, and plan energy needs efficiently before physical implementation.
Optimize production lines by simulating workflows, equipment placement, and energy use. Lower waste and ensure reliable ramp-up while meeting validation and compliance requirements.
Model material handling systems to identify and eliminate intralogistics bottlenecks. Simulate layout changes and shift schedules to improve throughput, reduce energy waste, and cut delivery delays.