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SGen-2000P generator series

Innovative mix of proven design concepts with air-pressurized cooling technology for flexible operation

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    Fleet-proven design of water-cooled stator bars with hollow stainless steel conductors

    Static excitation integrated into rotor shaft, no added bearing or coupling interface

    Stator frame based on verified robust design with simplified plant interfaces

    Multiple manhole locations for easy and accessible maintenance

    Integrated coolers can be configured for right- or left-side operation

    10,000 start/stop cycles without rotor removal for your service flexibility

    Frame can be pressurized up to 1 bar (gauge) for extended rotor capability

    Performance range 370‐560 MVA

    Efficiency up to 99%

    Powerful generator for gas and steam applications

    Innovative technology mix makes this generator stand out from the crowd

    Our latest product innovation, the SGen-2000P series, combines air cooling with water cooling technology. Pressurized air-cooled generators are replacing indirectly hydrogen-cooled machines to significantly reduce plant complexity. They achieve efficiency and power levels comparable to indirectly hydrogen-cooled generators with ratings of up to 560 MVA. Pressurized air-cooled generators are used in simple cycle, combined cycle, and steam power plants, as well as in synchronous condensing applications.

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    Highlights of the SGen-2000P generator series

    Combining GVPI stators with water cooling technology enables uniform temperatures and low stress levels to enhance operational flexibility. The proven reliability is greater than 99.9% for more than 1,700 stator windings between 10 and 22 kV with an output of up to 650 MVA. Our fleet leader has over 150,000 operating hours and 3,320 start/stop cycles.

    Modern grids require high operational flexibility because of the increased integration of renewable energy sources. Our design supports high ramp-up/down rates and frequent start/stop cycles while keeping thermal mechanical stress in the stator windings low.

    Our proven MICALASTIC® insulation system and Global Vacuum Pressure Impregnation (GVPI) technology ensure maximum electrical endurance and outstanding availability.  

     

    Your benefits:


    - Insensitive to thermal cycling
    - No maintenance required
    - Very low mechanical stress during operation
    - Non-flammable and self-extinguishing; no fire-extinguishing system needed

    The absence of hydrogen gas reduces the complexity of auxiliaries as well as the cost of service and operation. There is no need for hazardous operational areas around the generator. Arriving almost fully assembled, the generator is designed for easy on-site installation and includes many provisions for accessible maintenance.

    Our generators maintain a high level of common parts across the portfolio (e.g. stator core assembly and rotor). The part and component re-use improves the availability of spare parts and increases the quality in manufacturing and assembling components from our suppliers, at our factory, as well as on site.

     

     

     

    High operational flexibility

    The SGen-2000P generator offers an innovative mix of verified design features in operating ranges typically reserved for hydrogen-cooled generators. The water-cooled stator and air pressurization system allow this series of generators to operate within an extended performance range and with maximum load-shift flexibility.

     

    Generator technology

    The SGen-2000P implements technology featuring the latest verified design with more than 1,700 GVPI stators in operation across all operating ranges and a fleet-leading water-cooled GVPI stator with over 151,000 hours of operation and more than 3,320 start/stop cycles with no indication of thermal-mechanical stress-related issues. Without the application of hydrogen, the SGen-2000P series offers you the added benefit of unstaffed operation, e.g. for synchronous condenser applications.

     

     

    Service and maintenance

    The SGen-2000P generator series was designed for simplified service and maintenance. Along with eliminating hydrogen-related generator auxiliaries, various service-friendly design solutions have been implemented. Its components have been tried and tested over decades of operation, achieving a reliability rate of more than 99.9%. To minimize downtime, the maintenance intervals have been aligned with those of the prime mover and now allow for longer intervals between servicing than ever before. The rotor is designed for lifetime operation without removal for service.

     

     

    State-of-the-art manufacturing

    Our reliable and robust generator is the result of our manufacturing and engineering design teams working in close collaboration throughout its development. By applying the latest digital technologies, our manufacturing facilities stepped up to create a world-class product for you with excellent lead times.

     

     

    Hydrogen eliminated

    Our SGen-2000P series combines two proven technologies in one innovative concept. The generator operates with air up to 560 MVA and features variable pressurization with water-cooled stator windings. This enables the flexible operation demanded by today's evolving electrical grids. By eliminating hydrogen gas auxiliary systems, the SGen-2000P series' operating and maintenance costs are lower than those of traditional hydrogen-cooled products in this output class.

     

    Technical data

    Technical data

    Download table as: PDF Excel
    
    SGen5-2000P
    SGen6-2000P
    Frequency 50 Hz 60 Hz
    Apparent power 370–545 MVA 370–560 MVA
    Efficiency up to 99% up to 99%
    Designed for power factor 0.80 0.85
    Terminal voltage up to 20 kV up to 20 kV
    Design insulation class Class F Class F
    Weight (approx.) up to 370 t up to 370 t

    The SGen-2000P is suitable for the following applications:

    Pressurized air generators fit most steam and gas turbines on the market

    Flexible gas and steam power plants will remain a key component of a demand-driven power supply. They form the solid foundation of a diverse and clean energy mix – indispensable for meeting the world's current and future challenges. Our pressurized air-cooled generators complement the turbine packages of any manufacturer and meet grid and environmental requirements as well as your individual needs.

     

     

    Transmission grid stabilization

    Synchronous condenser solutions are introduced worldwide to counteract grid instability resulting from the growing integration of renewable power sources into the transmission system. We offer tailor-made turnkey synchronous condensers to address your needs based on proven, reliable in-house equipment, extensive know-how in transmission system requirements, and project execution experience.

     

     

    Downloads, service and support

    Find out more about our products and services

    You would like a brochure, are interested in technical details or further information? Please visit our download section below, or contact us directly for specific inquiries – we are looking forward to talking to you.

    References

    Proven in commercial operation: reference highlights

    From our fleet of more than 2,500 large generators operating worldwide, there are more than 900 hydrogen-cooled, and more than 200 water-cooled generators. The best technologies from our operating hydrogen- and water-cooled fleet have been combined to develop the SGen-2000P.

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    Reference map

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