SHANNON® - Shop Floor Assistance for Downtime Reduction

SHANNON® - Shop Floor Assistance for Downtime Reduction tarjoaa plus10

plus 10 on Fraunhofer Spinoff, joka kehittää ja toimittaa live-oppimisen optimointityökaluja monimutkaisille täysin automatisoiduille kokoonpano-, tuotantolinjoille ja ruiskuvalukoneille. Olemme maailmanlaajuisesti ainutlaatuisia terveydenhuolto-, lääke- ja lääketieteellisen tuotannon live-oppimisjärjestelmien alalla (täysin GMP-yhteensopiva), mutta myös muilla teollisuudenaloilla, kuten autoteollisuudessa, elektroniikassa ja kulutustavaroissa. Työkalujamme käytetään perussyiden havaitsemiseen, vianetsintään, tiedonsiirtoon ja laadun optimointiin - mikä johtaa +10% OEE-arvoon.

Tutustu plus10

Miksi SHANNON® - shop floor assistance for 10% more efficiency?

Shannon® is an AI-driven shopfloor assistant that continously analyzes high-frequency PLC data. It detects root causes of productivity losses and delivers situational guidance directly to the operator. Every solution and operator input enriches a shared knowledge base, making expertise accessible to all staff at any site in their logged in language. This reduces mean-time-to-repair, accelerates training, and balances performance across shifts.

Hyödyt

Faster troubleshooting by instantly identifying and localizing root causes of errors
Reduced downtime (MTTR) through situational solution recommendations
Higher output by prioritizing and resolving current bottlenecks
Shared problem-solving knowledge across all shifts and employees, reducing productivity variations 24/7

Keskeiset ominaisuudet

Event notification & root cause prioritization

Shannon® continuously informs operators about occurring events in production lines & machines and suggests solutions. Notifications can be configured in detail with custom rules. Shannon® prioritizes occurring events so that only causal faults are displayed. Subsequent faults or similar are hidden.

Situational instructions for troubleshooting

Step-by-step troubleshooting & knowledge sharing

Shannon® provides situational, step-by-step instructions, so even new employees can resolve issues quickly across global sites. Expert knowledge is captured in interactive guides with photos and videos, accessible to all operators on their smartphones or in browser in their logged in language.

Supported creation of downtime documentation

Downtime documentation & reporting

Shannon® automatically generates shift reports with downtime documentation. Causes for downtime are determined automatically. Reasons are semi-automatically assigned, ensuring a complete database for shop floor meetings and shift handovers.

Statistics on downtimes and their causes

Statistics for optimization

Downtime statistics reveal which issues caused the most downtime. Operators and engineers gain detailed insights into disturbance patterns, enabling targeted optimization of production lines and processes.

Forwarding of events to maintenance personnel

Fast escalation to maintenance

If operators cannot solve a problem, events can be forwarded directly to maintenance staff via the app, achiving a fast response time.

Case Study

Shannon® at AUMOVIO (former Continental)

In AUMOVIO's mega factories Shannon® optimizes the automated production of large automotive displays through real-time root cause analysis and situational recommendations for action. Impact: +5% OEE

Shannon® optimizing automated production of displays in mega factories @ AUMOVIO

Käytännön sovellukset

Shannon® Optimizes Aumovio Megafactories

By deploying Shannon® at Brandýs megafactory, Aumovio (formerly Continental) improved availability by 18% and raised MTBF by 95%, cutting downtime and enabling data-driven optimization in automated display production.

Usein kysytyt kysymykset

Tutustu aineistoihin ja liittyviin tuotteisiin

Lisätietoja ja aineistoja

Shannon OnePager

plus10 Pricing Information

plus10_IT Docu SaaS

Webinar: Faster Ramp-Up & Smarter Operations with Shannon®

Edellytykset

Siemens Industrial Edge Device installed in machine network with plus10 app

Connectivity: encrypted outbound traffic to cloud backend via HTTPS

PLCs: S7-1200/1500 family or other PLCs with performant OPC UA server onboard

TIA V19 or higher

TIA PLC Alarms used for raising HMI events

Other cases need clarification with plus10 tech support: interested@plus10.de