ActivaSuite Performance Management

ActivaSuite Performance Management is powered by I4Tech

i4TECH is a solutions provider headquartered in Singapore, with presence in ASEAN and expanding to Europe. Our products and services drive rapid adaptations of Industry 4.0 - Digital Manufacturing Solutions. We are obsessed with solving real manufacturing challenges, helping customers accelerate digital transformation with practical and scalable solutions. Our composable frameworks and data governance tools are lowering risk of Industry 4.0 investments and paving the way to a grounded and realistic AI revolution in manufacturing.

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Why Composable manufacturing apps on one real-time data layer?

Many manufacturers still rely on paper-based processes or monolithic MES platforms that are costly to implement and slow to adapt. ActivaSuite addresses this with a composable framework for discrete and process manufacturers in food and beverage, automotive, pharma and beyond. Customers can start with a single application, such as quality or OEE, and scale at their own pace, with every app sharing one real-time data layer on cloud or on-premise.

Benefits

Build manufacturing apps once and deploy them everywhere, consistent, real-time data across every plant and app
Built on low-code, ActivaSuite lets manufacturers deploy apps faster, adapt them easily, and keep pace as operations change
Freedom to start small and expand app-by-app, on cloud or on-premises, at your own pace

Featured Capabilities

Performance Management Solution

-Increase OEE with real-time production visibility.
-Reduce unplanned downtime and production losses.
-Improve efficiency and product yield across operations.
-Enable faster decisions with real-time analytics.
-Standardize performance management across plants.

Quality Inspection & SPC Solution

-Digitize and standardize quality inspection processes.
-Reduce defects with real-time SPC monitoring and alerts.
-Improve traceability across inspections and production records.
-Accelerate issue detection and corrective actions.
-Strengthen quality compliance with centralized data and reporting.

Maintenance Management (CMMS) Solution

-Reduce unplanned downtime and equipment failures.
-Extend asset lifespan with proactive maintenance.
-Minimize repair costs through smarter scheduling.
-Track MTTR and MTBF with real-time visibility.
-Improve technician productivity with auto-assigned work orders.

Energy Management Solution

-Monitor energy usage in real time across every production level
-Compare energy consumption by shift, product,or SKU
-Identify inefficiencies and track energy during idle-stage
-Correlate energy data with production outcomes to reduce waste
-Set thresholds and control costs with automated reporting

WorkOrder & Material Management Solution

Connect production orders, material flow, and shopfloor execution in one digital workflow. Work orders are dispatched directly from the ERP to the shopfloor, while materials and WIP are tracked throughout production, creating a continuous digital record from production planning to finished goods.

Case Study

Digitalizing a Discrete Manufacturing Factory

Started with digital quality control, then scaled OEE, energy, maintenance and end-of-line testing, creating connected production data and improving operational visibility across lines.

Digitalizing a Discrete Manufacturing Factory

Real World Applications

End-to-End Part Traceability - Automotive Assembly

ActivaSuite tracks components and sub-assemblies from receiving through final assembly, giving automotive manufacturers serial and lot-level genealogy to meet OEM industry standards and to contain issues quickly when a defect is found.

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Additional Information and Resources

Website

Product Information Sheet