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AI Chilled Water Plant Optimization is powered by Exergenics

Exergenics' Chilled Water Plant Optimization Tool is a patented Machine Learning software platform that simulates plant performance under every possible condition. Savings of 5-25% plant energy are realized via AI generated custom set points, that are easily integrated into the existing control logic within the BMS.

Why Simplify Chilled Water Plant Optimization?

Our service solves the problem of inefficient chilled water plants in commercial buildings. Most sites have a BMS, but lack smart, dynamic control strategies, leading to wasted energy and high costs. Exergenics supports building owners, facility managers, and HVAC service providers across offices, hospitals, airports, universities, district cooling, data centers and hotels. The machine learning engine integrates with any existing BMS to deliver custom control strategy recommendations that improve energy efficiency, reduce peak demand, and extend equipment life. The solution requires no new hardware, training, or disruption to operations. Deployment is fast and light-touch, with verified savings and detailed performance reports. Customers benefit from lower energy bills, fast ROI, and long-term optimization through ongoing commissioning and system tuning. It's the sustainable, intelligent way to get the most out of your building's existing infrastructure without added complexity.

Benefits

  • Energy and Cost Savings. Exergenics solution delivers typical energy savings of 5–35%, helping reduce operating costs significantly. With no need for new hardware required, users gain measurable financial benefits and a short average payback period of just 18 months.
  • Seamless Integration and Low Disruption. The system works with any existing BMS or BAS, requiring no additional hardware or retraining of technicians. This ensures minimal disruption to operations and a fast, ultra-light touch deployment process that fits easily into existing workflows.
  • Enhanced System Performance. By optimizing control strategies, the offering improves mechanical performance with fewer equipment start/stops, shorter cycles, and balancing of runtime. This extends equipment life and reduces maintenance costs.
  • Ongoing Optimization and Transparency. Exergenics platform supports continuous commissioning and provides performance updates, savings verification, and detailed financial reporting. Users stay in control while maintaining peak system efficiency long-term.

Featured Capabilities

case study

Stadium optimization case study infographic

Los Angeles Stadium

With 70,240 seats, this is the most expensive stadium in the U.S. Exergenics improved chilled water plant efficiency by 7.2%, simulating a 98 tCO₂e emissions reduction.

Real World Applications

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Case study on hospital water plant optimization

Chiller Optimization for Healthcare Facilities

Queensland-based hospital improved cooling plant efficiency by 6.8% using Exergenics' AI-driven strategy. The solution reduced energy use and saved $58,200 annually without disrupting operations or patient comfort.