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Adage Solution for Cement Industry Kiln Inlet application is powered by Adage Automation

Adage Automation provides complete gas-analytics solutions, starting from stand-alone CEMS analyzers, TDLAS lasers, online GCs to turnkey analyzer shelters and cloud dashboards. Certified to TÜV and US-EPA norms, its portfolio supports process control, emission compliance and air-quality monitoring for oil & gas, steel, cement, power and more. Based in Goa, Adage leads the Indian market and serves 50-plus countries via hubs in the USA, UAE and Saudi Arabia, backed by a global service team.

Why Advanced kiln inlet solution to withstand high temp & dust?

The Advanced Kiln Analytical Solution (KAS) addresses significant challenges faced by cement plants worldwide, particularly in monitoring and maintaining kiln inlet gas analyzers under extreme environmental conditions. The KAS system features a robust straight tube probe capable of withstanding temperatures up to 1400°C and heavy dust loads typical in the cement plants. It includes a unique pneumatic retraction mechanism, advanced probe material, and air blasters for external surface cleaning, all of which dramatically extend the probe's life. Furthermore, the system is equipped with cutting-edge gas analyzers, for emission and pollution monitoring of the toxic gases being emitted by the plant during the manufacturing process. Field-proven over 12 years, the KAS system is now installed in over 200 cement plants across 50+ countries, offering unparalleled reliability and efficiency to industry giants like Holcim, Heidelberg Cement, UltraTech cement and others.

Advanced kiln inlet solution

Benefits

  • Less downtime and lower upkeep for customers slashing manual maintenance and boosting analyzer availability
  • Built in safety protecting personnel and equipment during upsets
  • Proven performance – 150+ systems running in 43 countries, including 70 for Holcim, Lafarge and Italcementi, long term availability in world’s toughest kilns
  • Adage supplies proven, sample handling, analytics and service as once package simplifying commissioning and cutting total cost of ownership

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Real World Applications

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Cement Industry

Kiln Inlet System in Cement Plants