Base Sistemas provides end-to-end integration for complex industrial and energy projects. We bridge the gap between process design and operation by combining SIMATIC PCS 7/PCS neo with high-fidelity simulation via SIMIT and gPROMS. Our offering ensures maximum efficiency, OT-native Cybersecurity, and advanced energy management through SICAM Microgrid controllers, reducing technical risks and accelerating Time-to-Market.
Design and deployment of advanced distributed control systems. We specialize in transitioning from classic architectures to web-native environments, ensuring collaborative engineering and secure remote access for mission-critical industrial plants
Development of ultra-high-fidelity Digital Twins integrating rigorous chemical kinetics with dynamic signal simulation. This enables Virtual Commissioning to validate control logic and safety interlocks before the physical plant exists.
Implementation of defense-in-depth architectures based on IEC 62443 standards. We utilize SCALANCE and SINEMA Remote Connect for network segmentation, perimeter firewalls, and highly secure VPN-based remote access.
Integration of Microgrid Controllers (MGC) to coordinate distributed energy resources (DER). We manage advanced operating modes (grid-connected or island) and safe transitions, ensuring electrical stability and energy efficiency
Development of modular control solutions under the MTP standard to ensure "plug-and-play" integration. This enables global scalability and the export of technology to any industrial plant with standard control architectures.
Pioneering implementation of vacuum-assisted Calcium Looping for CO2 capture in ceramic melting furnaces. Uses a Digital Twin (gPROMS+SIMIT) and PCS neo to reduce commissioning time by 40%.
Full-scale DCS control system integration for a biomass power plant using SIMATIC PCS 7.
Engineering and integration of an advanced Microgrid Controller (MGC) based on the SICAM ecosystem. The system coordinates distributed energy resources (DER), managing seamless transitions between grid-connected and island modes for cutting-edge energy research.
Implementation of a high-fidelity Digital Twin using gPROMS and SIMIT for vacuum-assisted Calcium Looping. Powered by SIMATIC PCS neo, it enables Virtual Commissioning to validate complex thermal cycles (950°C) and safety interlocks, reducing technical risks.