SIEMENS

As silently as a crocodile, the white giant approaches the shore. It opens its “mouth,” which is several meters across. Suddenly the silence is broken by the roar of engines as a stream of trucks and people emerge from the opening. Odd Moen, an engineer who is responsible for ship solution sales at Siemens Norway, smiles. If everything goes as planned, this vision of an electrically-powered ferry sailing across Norway’s fjords will become a reality at the beginning of 2015. Making hardly a sound and producing absolutely no emissions, it will be the first and only ferry of its kind in the world.

“For more than 100 years, there have been battery-powered submarines that run solely on electricity,” says Moen. “That got us wondering why we couldn’t bring such a drive system concept to the surface, so to speak.” Experts began to work on developing this idea as early as 1999, but the technology needed was still too new for the market at that point, Moen recalls. Since then, however, technologies have improved, and lifecycle assessment issues have become more important. Indeed, it was the environmental aspect of the project that won over Norway’s Ministry of Transport and Communications, which oversees the country’s waterways.

Two years ago the Ministry launched a competition to develop the most environmentally friendly ferry. The Ministry announced that the winner would be awarded the concession for the ferry link between the villages of Lavik and Oppedal in the Sognefjord. Diesel-operated ships continue to serve this connection, but the concession license expires in 2015. The Ministry decided it wanted to use ships whose low noise and emissions would disturb the idyllic surroundings as little as possible.

“We got together with the Fjellstrand shipyard and the ship owner Norled and developed an old idea further,” Moen explains. “We pooled our expertise – Fjellstrand’s knowledge of energy-efficient shipbuilding and Siemens’ electric propulsion expertise.” The result is a sophisticated concept that’s unparalleled anywhere in the world and unrivaled in terms of environmental compatibility. “That’s what ultimately convinced the Ministry officials,” says Moen.

The cooperative effort led to the creation of a fully electric ferry that will travel across the fjord 34 times per day, with each trip requiring around 20 minutes to make the six-kilometer crossing. The ferry, which is 80 meters long, will be driven by two electric motors, each with an output of 450 kilowatts. Both are powered by lithium-ion batteries. The batteries have a combined capacity of 1,000 kilowatt-hours (kWh), which is enough to make a few trips between the two fjord communities. After that the batteries will need to be recharged.

Fjellstrand and Siemens engineers have come up with a simple idea to address the ferry’s batteries’ range problem. “We want to recharge the batteries at the docks after each trip,” Moen explains. Still, this will give the ferry operator only ten minutes for recharging while passengers and vehicles disembark. The problem is that the power grid in the region is relatively weak, as it was designed to provide electricity only to small villages. “Briefly consuming so much energy from the medium-voltage system to recharge the ferry batteries would cause the washing machines in all the houses in the area to stop running. Obviously we can’t do that to the residents here,” Moen explains.

Siemens’ experts therefore plan to install one lithium-ion battery at each pier to serve as a buffer. The 260-kWh unit will supply electricity to the ferry while it waits. Afterward, the battery will slowly recoup all of this energy from the grid until the ship comes back again to drop off passengers and recharge. The charging stations will be housed in a small building about the size of a newsstand. The ship’s batteries will be recharged directly from the grid at night after the ferry stops operating. This solution is both simple and ingenious. “Under the prevailing conditions, it was the only feasible way of building and operating a battery-powered ferry,” says Moen. “Otherwise we would have had to expand the entire grid, and that would not have been possible due to the high costs of such a project.”

Green Power Mix. It isn’t just its drive system that makes the new ferry so environmentally friendly. Its electric motors are of course virtually silent and don’t burn any fossil fuels. They also don’t produce any pollutants. By contrast, a conventional ferry traveling the same route consumes around one million liters of diesel fuel and emits 2,680 tons of carbon dioxide and 37 tons of nitrogen oxide each year.

Nevertheless, the real reason for the positive environmental balance is the electricity mix. “The electricity in this area is generated exclusively by hydroelectric plants,” says Moen. “This makes the energy the ferry uses cheaper than diesel. It also means the ship doesn’t emit even one gram of carbon dioxide, directly or indirectly.”

Project specialists have also adopted a new approach for the ferry’s design. After all, unlike most electric cars, this ship was developed from the ground up as an electrically-powered vessel. This has had a noticeable effect on its weight in particular. Despite its ten-ton batteries and capacity for 360 passengers and 120 vehicles, the ship will be only half as heavy as a conventional ferry. That’s because it will be made exclusively of light aluminum rather than the steel normally used in shipbuilding. The ship’s corrosion-resistant aluminum structure also means it doesn’t require the special coat of paint that’s used to protect steel ships against rust. Its robust aluminum hull will need far less maintenance, says Moen. That too lowers the ferry’s operating costs. In addition, the ship’s designers searched for the most energy-efficient systems available.

Moen believes the great potential offered by electric ships can already be exploited today. “There are 50 routes in Norway alone which battery-powered ferries could operate profitably,” he says. “And we expect that batteries will become considerably more efficient and less expensive over the next five years.” He also points out that Norwegians are very enthusiastic about innovations.

In this respect, the 54-year-old Moen, who rides an electric bicycle to work three times a week and likes to go snowboarding in the winter, is no exception. Still, although he is an enthusiastic fan of progress, Moen also likes continuity. For example, he has been working at Siemens for 30 years. He also regularly spends time in his garage, where he restores vintage automobiles. Those vehicles, at least, are still allowed to keep their combustion engines.