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Dr. Ulrich Eberl
Herr Dr. Ulrich Eberl
  • Wittelsbacherplatz 2
  • 80333 Munich
  • Germany
Dr. Ulrich Eberl
Herr Florian Martini
  • Wittelsbacherplatz 2
  • 80333 Munich
  • Germany
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Making Solar-Thermal Power Competitive
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Prof. Hans Müller-Steinhagen(55) has headed the Institute of Technical Thermodynamics at the German Aerospace Center (DLR) since 2000. After earning a PhD in process technology, he worked for seven years at the University of Auckland in New Zealand, before becoming a dean at the University of Surrey, UK. Working closely with designers and facility operators, Müller-Steinhagen’s teams have made solar electricity generation much more efficient. Their institute is today a global leader in its field

When will solar-thermal electricity become competitive?

Müller-Steinhagen: That depends on prices for conventional fuels — and in 2008, we saw just how volatile they can be. It also depends on the development of investment and operating costs for solar-thermal facilities. We’ve already overcome the first major challenge with the launch of the Desertec Industrial Initiative. As we begin producing more solar-thermal electricity, it will become cheaper. Costs will decline when large companies start using and further developing the technology. One result will be the mass production of components. I’m confident that we can become competitive in about 15 years.

Saving the world with big projects is a concept that has sometimes caused major problems — for instance in dam construction projects. Isn’t it possible that this could happen with Desertec?

Müller-Steinhagen: Although Desertec is a gigantic project as a whole, it’s also the sum of many smaller and more easily manageable projects. After all, many plants, each with a capacity of at least 50 MW, could gradually go online. That sort of value is common in Spain today. This approach will work because investment costs can be kept at a manageable level. And with the right financial incentives, such plants can be operated profitably. At the same time, the infrastructure needed to transport some of the energy produced in Africa and the Middle East to Europe involves projects that can only be successfully implemented by a large number of big companies — companies that can supply high voltage direct current technology and that also possess the necessary project expertise. Siemens is in a very good position to play such a role.

What type of research still needs to be performed?

Müller-Steinhagen: Our main goal is to increase electricity production efficiency. If we could increase our efficiency to 20 % from the current average of 15 %, we could reduce the area needed for the mirrors by one-third. Don’t forget that the collectors account for nearly half of the total investment cost. We’re also experimenting with direct steam generation, where water in the receiver tubes is converted into steam and sent on directly to the turbine. We have worked with Siemens here on liquid separators. Losses can also be minimized through the use of different storage media. So, if we can boost efficiency through many measures, even if it’s just one percentage point at a time, the cumulative effect over the lifespan of a facility could be substantial. The German Aerospace Center is therefore working closely with Siemens in many areas to ensure that the solar-thermal plants of the future will be built in the near, rather than in the distant, future.

Interview conducted by Andreas Kleinschmidt

Three Ways to Put Solar Power to Work

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The basic principle underlying solar-thermal electricity generation (concentrated solar power — CSP) is simple: Energy from the sun heats water, either directly or indirectly. The water vaporizes, and the resulting steam drives a turbine whose motion is converted into electricity in a generator. The large turbines used in today’s coal-fired power plants operate at over 600 degrees Celsius and at pressures of up to 285 bar, thereby enabling an efficiency as high as 46 percent. CSP plants have much lower steam parameters and outputs, which is why smaller turbines, like the Siemens SST-700, are used at such facilities. In addition, many CSP power plants (especially those not equipped with heat storage) need to be started up very quickly at sunrise, which in turn requires highly flexible turbines. There’s also another important difference between CSP units and coal power plants: Power generated at the former is completely CO2 free. All CSP plants concentrate solar energy using mirrors distributed across a small area in order to generate high temperatures. The most widely used technology today employs half-open parabolic mirrors, with a receiver tube mounted along the focal line (top). A liquid flows through this tube as a heat transfer agent; a special synthetic oil is the most commonly used substance today. The oil is heated to approximately 370 degrees Celsius, after which it transfers its heat via a heat exchanger to water, which drives a turbine in the form of steam. Alternatively, special salts can be used instead of thermal oils. These salts can be heated up to 550 degrees, thereby increasing the efficiency of the plant. Some companies are now also testing direct steam generation systems in which water is used as the heat transfer agent in the receivers and is sent on to the turbine as hot steam in a closed loop. As a result, a heat exchanger is no longer required. Many solar-thermal plants are also equipped with heat storage so that they can produce electricity at night as well. Here, steam is either stored directly in heat-insulated pressure containers or the heat from the steam is transferred to an additional storage medium — usually in the form of the special salts that are also used in the receiver tubes. Utilizing salt as both the transfer agent and storage medium eliminates the need for a heat exchanger, which lowers both investment and operating costs. CSP power plants can also be built as central receiver systems that use flat mirrors to reflect sunlight onto a small area on the top of a centrally located tower (bottom) that is often taller than 100 meters. This approach enables the highest possible temperatures to be achieved (up to 850 degrees Celsius). However, the farther away the mirrors are from the tower, the lower the efficiency, which is why such plants must be kept small. A cost-saving alternative is offered by Fresnel technology. Here, long strips of flat mirrors (which are cheaper to produce than parabolic troughs) reflect light onto a receiver tube suspended above them (middle). However, the low initial investment cost for Fresnel power plants comes at the price of lower efficiency. Experts believe that the market for solar-thermal power plants will post double-digit annual growth between now and 2015. A number of competing technologies will probably continue to exist side by side as they undergo further development. Andreas Kleinschmidt

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