Many Russian research institutes are at the forefront of international development and are extremely well networked with various scientific and business partners. CT in Russia also maintains about 20 research partnerships with Russian universities and institutes. One of the focal points is on materials research, in which CT works closely with the Technological Institute for Superhard and Novel Carbon Materials (TISNCM) in Troitsk near Moscow. A particularly interesting development here is a new, nanostructured aluminum which the researchers have created by incorporating tiny nano-sized carbon particles into an aluminum-metal matrix. This process makes alloys harder and stronger while maintaining their excellent electrical and thermal properties. The new material is two to three times harder than conventional aluminum alloys. It is also much lighter than steel alloys, despite being comparably hard. This super-aluminum is thus very well suited for enhancing the performance of compressors, turbochargers, and motors. Electrical cables could also become much thinner, thus saving material and costs compared to conventional copper cables. In Moscow, a team from CT is working with scientists from Lomonossov Moscow State University and the Moscow-based Turbocom Company to develop turbomachinery with gas bearings. In small turbines and compressors, the new machines could replace conventional systems equipped with high-maintenance oil bearings. For the new turbomachinery, the researchers designed bearings in the form of extremely thin, Teflon-coated lamellae that lift up from the axle when the rotor reaches 60,000 rpm. This creates a very thin cushion of air between the bearing and the lamellae, which reduces friction losses and improves the turbine’s efficiency. The turbine then runs with zero resistance and is maintenance-free. This technology could also be used in vacuum compressors in the oil and gas industry, as well as in components for water treatment facilities.
CT Russia is also active in the field of combined cycle power plants using integrated gasification combustion cycle (IGCC) processes. Researchers want to employ this technology in conjunction with a synthesis gas of carbon monoxide and hydrogen to make coal-fired power plants as clean as natural gas ones. In this project, researchers from CT are working with experts from the Moscow Engineering Physics Institute, who specialize in simulating combustion processes. On the basis of simulation results, researchers design a burner for a specific gas mixture. CT has a partnership with the State Polytechnical University in St. Petersburg for the development of innovative, adaptive, and self-controlling software for monitoring the operation of production plants. The software monitors the quality of every production step and can automatically recognize and report potential defects before they occur. The system is provided with a wide range of information, including production data on parameters such as temperature, pressure, volumes, and material composition. The software is universally usable in any kind of early warning system, as well as in metal plants and wind turbine gearboxes.